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Tyre Couplings F45 - Industrial Tyre Couplings

Size TYPE F & H TYPE B A C
G

M
No. of
screws
per
flange
Bush
No.
Max
Bore
L D E F ξ
J
Approx
Weight
Kg *
Max
Bore
Min
Bore
L D E F Set
Screw
on key
Approx
Weight
Kg *
F45 1108 28 67 - 22 33.5 29 3.0 32 11.00 73 - 25 36.5 M5 2.2 120.0 94 43 23 4

 

The F45 Tyre Coupling is a highly versatile, "torsionally soft" flexible coupling designed to protect drive systems from shock loads and misalignment. Renowned for its simplicity and durability, the F45 size is a popular choice for light-to-medium duty industrial applications, offering a lubrication-free solution that significantly reduces maintenance downtime.

 

Key Specifications (Model F45)

  • Coupling Type: Highly Flexible Tyre Coupling

  • Bore Range: 10 mm to 32 mm

  • Taper Lock Bush Size: 1108

  • Nominal Torque: 110 Nm

  • Max Speed: 4,500 RPM

  • Angular Misalignment: Up to 4°

  • Parallel Misalignment: Up to 1.1 mm

  • End Float (Axial): Up to 1.3 mm

  • Standard Material: Cast Iron Flanges with Natural Rubber or FRAS (Fire Resistant Anti-Static) Tyre element.

How It Works

The F45 coupling transmits torque through a flexible rubber element (the tyre) positioned between two metal hubs. As the motor rotates, the torque is transferred through the tyre to the driven shaft.

Because the connection is made through rubber rather than metal-on-metal contact, the coupling acts as a buffer. When the machine experiences a sudden start-up or a "shock" load, the tyre twists and flexes, absorbing the energy before it can damage the motor shaft or gearbox.

Top Benefits

  1. Zero Lubrication Required: unlike gear or grid couplings, the F45 uses elastomeric technology. It requires no grease, eliminating contamination risks and reducing maintenance time.

  2. Easy "Replace-in-Place" Maintenance: The split-tyre design allows for easy inspection and replacement without moving the motor or the driven machine. Simply unclamp the tyre and fit a new one.

  3. Superior Misalignment Handling: The F45 excels at handling parallel, angular, and axial misalignment simultaneously, which prevents premature bearing failure.

  4. Vibration & Noise Damping: The rubber element isolates torsional vibrations, resulting in quieter operation and longer equipment life.

Typical Applications

The F45 size is versatile and widely used across various industrial sectors:

  • Fluid Handling: Centrifugal pumps and vacuum pumps.

  • HVAC: Industrial fans and blowers.

  • Material Handling: Belt conveyors and screw conveyors.

  • Processing: Mixers, agitators, and light compressors.

  • General Industry: Generator sets and packaging machinery.

Selection & Installation Considerations

Selection Guide: To ensure the F45 is the correct size, you must determine the Design Power of your application.

  • Formula: Design Power = Motor Power x Service Factor

  • Always apply a Service Factor based on the load type (e.g., use 1.0 for steady fans, but 1.5 or higher for crushers or reciprocating pumps).

Installation Best Practices:

  • Gap Setting: Ensure the distance between the flange faces (dimension 'M') is set correctly to allow the tyre to function without over-stretching.

  • Torque Settings: When tightening the clamping screws, use a torque wrench to meet the manufacturer's specifications. Over-tightening can damage the tyre bead.

  • Alignment: Although the F45 handles misalignment well, aligning the shafts as precisely as possible during installation will significantly extend the lifespan of the rubber tyre.

Summary

The F45 Tyre Coupling combines simplicity with high performance. By isolating shock loads and accommodating shaft misalignment, it acts as a critical "fuse" in your mechanical system. For facility managers seeking a low-maintenance, reliable, and lubrication-free coupling solution, the F45 is the industry standard.

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