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Tyre Couplings F180 - Industrial Tyre Couplings

Size TYPE F & H TYPE B A C
G

M
No. of
screws
per
flange
Bush
No.
Max
Bore
L D E F ξ
J
Approx
Weight
Kg *
Max
Bore
Min
Bore
L D E F Set
Screw
on key
Approx
Weight
Kg *
F180 4545 110 258 266.0 114 94.0 126 146.0 150 75.00 258 266 114 94.0 M20 141.0 470.0 398 19 30 10

 

The F180 Tyre Coupling is a massive flexible coupling designed for extreme industrial power transmission duties. Sitting near the top of the Fenner-style tyre coupling range, the F180 is engineered to transmit immense torque loads while providing the critical elasticity needed to survive the harsh conditions of mining, quarrying, and heavy manufacturing.

 

Key Specifications

The F180 is built for heavy engineering applications. Below are the standard technical specifications:

Parameter Value
Model Size F180
Nominal Torque 6,270 Nm
Max. Torque (Peak) 16,455 Nm
Max. Rotational Speed 1,500 RPM
Power Rating (at 1440 RPM) ~945 kW (approx)
Taper Lock Bush Size 4535
Max. Bore Size 125 mm (with 4535 Bush) / 150 mm (Max with B Flange)
Misalignment Capability 4° Angular | 4.8mm Parallel | 6.0mm End Float

How It Works

The F180 utilizes a massive, reinforced natural rubber or FRAS tyre to connect two steel flanges.

  • Torque Transmission: The driving flange engages the tyre, which transmits rotation to the driven flange through shear force. This non-rigid connection eliminates metal-to-metal wear and electrically isolates the connected machinery.
  • Shock Cushioning: In high-impact applications like primary crushers, the F180 tyre twists to absorb kinetic energy from load spikes, acting as a buffer that prevents catastrophic shaft fatigue and gearbox damage.
  • Misalignment Tolerance: The F180 is capable of accommodating severe shaft errors—handling up to 4.8mm of parallel offset—allowing for thermal expansion and foundation shifting without stressing support bearings.

Benefits of F180 Couplings

  • Extreme Power Capacity: Capable of transmitting nearly 1 Megawatt of power at standard speeds, making it suitable for the largest industrial drives.
  • Maintenance Efficiency: The "split-tyre" design allows for replacement without moving the massive motor or driven machine, saving tens of man-hours during shutdowns.
  • Lubrication Free: Requires no grease or oil, ensuring low-maintenance operation even in dirty, dusty, or inaccessible locations.
  • Vibration Damping: The elastomeric element inherently dampens torsional vibrations, reducing noise and protecting sensitive gears and bearings.
  • Safety: In the event of a seizure, the tyre acts as a mechanical fuse, tearing to disconnect the drive and protect the expensive capital equipment.

Typical Applications

The F180 is employed in the heaviest industrial sectors:

  • Mining & Aggregates: Main drives for large SAG mills, ball mills, and gyratory crushers.
  • Bulk Handling: Overland conveyor systems and ship loaders.
  • Fluid Power: Massive slurry pumps and industrial fans.
  • Metal Processing: Steel rolling mill main drives.
  • Marine: Heavy-duty propulsion and dredging equipment.

Summary

The F180 Tyre Coupling is the ultimate solution for heavy-duty power transmission. With a nominal torque rating of 6,270 Nm and the capacity to handle up to 4.8mm of parallel misalignment, it provides robust protection for high-value machinery. Its combination of shock absorption, vibration damping, and "fit and forget" reliability makes it the standard for critical heavy industrial infrastructure.

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