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SW 110 - AXIS GS Couplings

Coupling Power Rating Pilot Drill Size Max. Bore D ØA Length thru' Bore L1 ØB Gap G ØE DBSE Overall Length TL1
Type Size Synthetic Rubber Polyurethane H-Trans SW/ RRS L
Rated Torque (Nm) kW@ 100 rpm Rated Torque (Nm) kW@ 100 rpm Rated Torque (Nm) kW@ 100 rpm
SW 110 89 0.93 133.5 1.4 222.5 2.3 - 42 96 85 43 76 3 35 90 108

 

SW 110 Jaw Flex Coupling: High-Torque Industrial Strength The SW 110 is a heavy-duty power transmission solution designed for high-torque applications where system reliability is critical. As part of the Snap Wrap (SW) series, it utilizes a radially removable elastomeric element that allows for "in-place" maintenance. This design enables operators to replace the flexible insert without moving the motor or the driven machine, significantly reducing labor costs and downtime.

 

Key Specifications

The SW 110 is built for high-performance machinery requiring robust shaft connections:

  • Torque Capacity:

    • Synthetic Rubber: 89 Nm.

    • Polyurethane: 133.5 Nm.

    • H-Trans: 222.5 Nm.

  • Power Rating: 0.93 kW at 100 rpm (Synthetic Rubber).

  • Maximum Bore Diameter: 42 mm.

  • Dimensions:

    • Outside Diameter ($\varnothing$A): 96 mm.

    • Overall Length (TL1): 108 mm.

    • Length thru' Bore (L1): 43 mm.

    • Gap (G): 3 mm.

  • Hub Material: High-strength Cast Iron (Grade FG 260).

How It Works

The SW 110 acts as a flexible link between a drive motor and driven equipment:

  1. Compression Transmission: Torque is transferred through the compression of the elastomeric spider lobes between the interlocking jaws of the two hubs.

  2. Misalignment Compensation: The flexible spider absorbs angular, parallel, and axial misalignments, preventing stress on bearings and seals.

  3. Radial Element Access: Maintenance is simplified by removing a retaining ring; the "Snap Wrap" spider can then be replaced from the side without dismantling the drive train.

Benefits

  • Superior Torque Performance: Capable of handling up to 222.5 Nm of torque, making it suitable for larger industrial motors.

  • Maintenance Efficiency: The radial-entry design eliminates the need for shaft realignment after spider replacement.

  • Fail-Safe Operation: The jaw-on-jaw design ensures that power transmission continues even if the elastomeric element fails under extreme conditions.

  • No Lubrication Needed: Operates cleanly without oil or grease, reducing environmental contamination and maintenance needs.

  • Vibration Damping: Effectively dampens torsional vibrations and shock loads, extending the life of connected components.

Applications

The SW 110 is commonly found in heavy-duty industrial environments:

  • Large-Scale Pumps: Ideal for high-pressure industrial pumping systems.

  • Processing Machinery: Used in industrial mixers, agitators, and shredders.

  • Heavy Conveyors: Suitable for heavy-duty material handling in mining or construction.

  • Gearbox Connections: Provides a reliable link between electric motors and large gear reducers.

Summary

The SW 110 is the preferred choice for industrial applications that demand a combination of high torque (up to 222.5 Nm) and ease of maintenance. Its 42 mm bore capacity and radially removable design make it an exceptionally versatile and cost-effective component for keeping heavy production lines operational with minimal downtime.

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