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Nylon Sleeve Gear Coupling/I 80 - Nylon Sleeve Gear Coupling

Size SleeveX Max. Bore d1 / d2 mm Outer Dia D mm Hub Outer D1 Dia mm Total Length L mm Sleeve Length L1 mm Hub Length l1 / l2 mm Space Betⁿ Hubs l3 mm l4 l5 No. of Teeth Extra Long Hub Length l1 / l2 mm
I80 31/90 178 124 186 93 90 6 20 46.5 46 NA

The I 80 is a giant compared to the M-series, nearly doubling the outer diameter of the M48 and reaching a Total Length (L) of 186 mm.

Key Specifications of I 80

Extracted from the dimensional table for the I 80 configuration:

Specification Metric Value
Max Bore Capacity (d1 / d2) 31 / 90 mm
Outer Diameter (D) 178 mm
Hub Outer Diameter (D1) 124 mm
Total Length (L) 186 mm
Sleeve Length (L1) 93 mm
Standard Hub Length (l1 / l2) 90 mm
Space Between Hubs (l3) 6 mm
No. of Teeth 46

Technical Characteristics of the "I" Series

The I 80 introduces several mechanical shifts necessary for large-scale power transmission:

  • Massive Bore Range (31/90): The I 80 can accommodate a huge range of shaft sizes, from a 31 mm pilot up to a massive 90 mm bore. This makes it the standard choice for large industrial motor frames (such as NEMA 400 series or IEC 280+).

  • Extended Hub Engagement: The hub length ($l1/l2$) is 90 mm, nearly double that of the M48. This ensures that the massive torque generated by large motors is spread across a deep section of the shaft, preventing keyway deformation.

  • Increased Axial Gap ($l3$): While all "M" models featured a 4 mm gap, the I 80 increases this to 6 mm. This extra clearance is vital in large machinery where thermal expansion of long shafts can be significant.

  • 46-Tooth Configuration: It utilizes 46 teeth. At this diameter (178 mm), these teeth are extremely thick and robust, designed to dampen the low-frequency vibrations often found in high-horsepower, slow-speed applications.

Dimension Comparison: M65 vs. I 80

Feature M65 I 80 Change
Total Length (L) 114 mm 186 mm +63%
Outer Dia (D) 132 mm 178 mm +35%
Hub Length (l1) 55 mm 90 mm +35 mm
Max Bore 65 mm 90 mm +25 mm

Common Applications

  • Municipal Water Pumps: Driving large-volume pumps for city water supplies or wastewater treatment.

  • Heavy-Duty Gearbox Couplings: Connecting primary motor drives to large industrial speed reducers.

  • Power Plant Auxiliaries: Used in cooling towers and large-scale ventilation fans.

  • Cement & Steel Mills: Driving heavy rollers and conveyors where 90 mm shafts are the standard.

Summary

The I 80 is a heavy-duty industrial solution. It offers a massive 90 mm bore capacity and a 186 mm length, making it suitable for the most demanding high-torque environments where reliability is measured in years of continuous service.

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